RedCell – How to increase automation ROI thanks to system flexibility
- Mar 20
- 2 min read
Challenge: Profitability with low volume
The client approached us with the need to automate the assembly of a flush valve (connector and screw) . However, during process analysis, it turned out that current production volumes for this single reference were too low to allow for the return on investment in a dedicated machine within the expected timeframe.
Instead of abandoning the project, we proposed a different approach: utilizing the full potential of the versatile RedCell . We asked the client about other products with similar needs. The result? We found two additional references, which we combined into a single, flexible stand.
Solution: One goal, many possibilities
Thanks to the modular design of RedCell L , we have implemented a system that supports three different assembly processes:
Reference | Ingredients |
Flush valve | Connector + screw (pushrod) |
Membrane | Head + membrane |
Dummy plug | Cap + latch |
Key features of the system
RedCell® Vision System: Allows for precise component location without the need for expensive mechanical positioning systems.
FlexiBowl® feeders: Enables feeding of parts of various shapes and materials (plastics, metals, composites).
Quick changeover: Thanks to the use of Harting connectors and quick assembly systems, the operator can replace the mounting socket and robot head in just a few minutes, adapting the machine to the new reference.
Effect: Full utilization of production capacity
Thanks to our proposal, the client not only automated the difficult assembly process, but above all:
Optimized costs: One machine replaced potentially three separate stations.
Increased flexibility: The system is ready to add more products in the future – just change the software and replace the hardware [video 01:14].
Gained stability: Working in an automatic cycle eliminated human errors and ensured repeatable quality.
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